Sales Order Processing & Manufacturing Execution System (MES) for Textile Manufacturers

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The MRP system fully automates the front office and provides a back end to control the manufacturing process.

The system uses a SQL Server database to provide a trully distributed and company wide system allowing users to :

  • Create a catalog of fabrics with images
  • Capture the sales Order
  • Genarate and automatically email Order Confirmation to the customer
  • Check stock availibity on shelf or from purchase orders from suppliers with reservation of stock to customers for complete visibility
  • Create despatch instructions to ship the goods
  • Automated despatch process, with multiple copies of the delivery notes
  • Capture and handle fabric printing process with inventory control of paper and base fabrics
  • Capture and handle the knitting process with allocation of orders to machines
  • Yarn inventory management module
  • Touch Panel data terminal located at each machine for barcoded label printing for identification of rolls
  • Real time production statistics and order completion status
  • Handles inventroy at multiple sites
  • plus many more features

Our system fully integrate the sales and order processes with order processing and manufcaturing execution through data collection and automation through the production processes. Barcoding is introduced at approriate processes to identify the product, which can be subsequently used for inventory control and despatch.

Batch Barcode Ticketing System & Styles Management for Knitwear Manufacture

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In a batch production environment where batches propagate through several operations, it is often diffcult to determine where the order is in the operations pipeline and to determine potential shortfalls in production due to panel damages and determine if the order is on time or may be delayed.

The MES system delivers the perfect solution to fully automate the process with modules as :

Style manager to create a complete catalogs of sweaters, with pictures, yarns used and colour ways of the design.

  • Capturing of orders for styles, qualtities, sizes and colourways
  • Create Production Works orders to submit the order for production. The production works order decides how the order is split and size of the batch
  • Printing of production Tickets with Ticket barcode and operation sets
  • Touch Panel station for on-demand printing of batch tickets
  • Touch Panel station to indicate an operation is complete with quantities done. The original ticket barcode is scanned to acquire the batch id
  • Integrated Time and Attendance system for safety Compliance and time recording
  • Order status reports
  • Productivity Reports

The system is extremly easy to operate and run, with many benefits absolutely essential for the knitwear manufacturer.

Sales Order Processing for Kitchen & Bedroom Manufacture

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It is key for any business to be proactive in sales. Once you have an enquiry, in abusy work environment it is often all too easy to losse the customer through slow processing of quotations, inadequate communications with the client leading to loss of confidence and sale from the customer.

The SOP system for Kitchen and Bedrooms and adresses this issue to streamline and make efficienct the process of creating quotations, emaling quotations via the system and SMS to keep the customer updated. Quotations can be easliy ammended according to customers request and quickly arrive a quotations arrived through changes in customer specification to arrive at prices affordable by the customer.

Once te basic components, carcasses, doors, finishes, materials, drawer types and colours are added to the system and single change is finish for example, automatically propagates through the system to arrive at a new price for the end product. The system further provides automatic calculation of costings of doors approriate for any carcas, greatly minimising the administration effort.

TDS Professional Textile Design Software

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TDS Professional is one of the most powerful software for textile design offering many advanced design and image manipulation tools. It provides comprehensive file format support enabling you to freely exchange designs with other systems and knitting machines. With its powerful region processing, colou manipulation facilities, it leaves most other design systems standing.

The stripe wizard allows design stripes manually and automatically within minutes. The stripe wizard is a unique system that lets you design stripes visually using a drag and drop method. Data can be output onto floppy disk for CAMBER Striper knitting Machine or Printed in descriptive form. Now the system also supports Wrap Line simulation.

The Automatic Wizard generates stripes for you within the parameters you specify such as width of stripes and season colours. Simply pick the one you like and start knitting.

If your business involves textile design, realise now the potential of TDS professional in improved creativity and quality of designs, reduced design time and an overall increase in efficiency and profitability of your organisation

Coming soon: WAC System Controller Output